Wednesday, June 24, 2009

Holy utility belt!

I recently had a chance to play around with some belt pouches for a costume piece I was asked to construct. The request was for a 2" belt with up to 5 pouches on it of various sizes. They did not need to be practical (useable), but I decided that since the thing was likely to last a number of years, I should simply do it right the first time. Here is a picture of the finished project on my work bench:

The fancy conchos are hiding miniature magnetic catches which I figured would reduce any fussing with the flaps if they were actually used on camera. The small size of the catches makes it difficult for the flap to close and catch the magnet perfectly, making me wish I could have used larger catches, which of course wouldn't be hidden by the conchos. Why is it always something?
In this next picture you can see the backs of the pouches:

You can see I didn't attempt to make the pouches out of one piece, which was my first inclination, but instead settled on a separate loop for the belt. After experimenting on scraps with various dyes, polishes and oils, I finally settled on coloring the plain veg-tan leather with Kiwi brown shoe polish, which brought out the imperfections adding to the aged look of the piece. Also note the lack of dye on the inside, don't want anything coming off on the rest of the costume. I learned that one the hard way back in school.
The pouches were laser cut, which gave them a uniform starting point and the cooked edge that I'm really starting to like. After experimenting with the first one by shaping it for the stitching on the outside, I decided to stitch them inside-out and flip them to hide the stitching inside:

Even though they were shaped on wooden block forms I cut to the proper dimensions with rabbits for the stitching, the pouches weren't entirely uniform. Perhaps I would need more practice wrestling the seams into submission combined with experimentation with variations on the forms to produce a consistent result. For a one-off costume piece that shows some character indicating that it was hand built, however, I couldn't be happier.
Naturally I couldn't resist filling the pouches with goodies to delight the actor, including candy. I hope the crew doesn't eat too much of it before he puts it on. When the video this was constructed for is released, I'll imbed it here, but for now, I'll have to leave you guessing.



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1 comment:

  1. Nice work! My dad has done leatherwork for me (wallet, folio case) and I am always amazed at what some leather, metal tools and a little paint can produce.

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